Automated Bulk Bag Filling Systems
Complete turnkey Automated Bulk Bag Filling Systems engineered to deliver safe, reliable and accurate dry bulk filling in a wide variety of plant applications.
Active Weighing Solutions Automatic Bulk Bag Filling Systems are engineered to provide safe, reliable, and dust free bulk bag filling for a wide variety of powders and difficult to handle dry bulk materials.
Our engineers work with clients to design bagging and palletising solutions tailored to meet specific plant operational requirements. We work with other leading manufacturers within the industry, enabling us to offer the best combination of equipment to suit the need. Our systems are rugged and durable, delivering years of reliable service.
Trade Approved Platform Scale
As standard, the Automatic Bulk Bag Filling System features an overhead trade approved platform scale. This means bulk bags do not need to be check weighed or ‘topped up’ after coming off the filling station.Product Consolidation
Bulk Bag Filling Systems can be supplied with an optional Consolidation Table. This vibrating table promotes product densification in the bag, enhancing stability of the filled bag when placed on to the pallet. Consolidation prior to transportation reduces the risk of in transit product compaction. In transit consolidation can lead to securing straps coming loose and a potentially dangerous situation during unloading. Consolidation of the product using this option prepares the shape of the base of the Bulk Bag, eliminating the risk of this situation occurring. The functionality of this option is controllable and can be set to be turned on or off, run during the early stages of filling, run prior to completion of filling or to run a Pack Down option for difficult products.Bulk Bag Double Stacking
As standard, the Automatic Bulk Bag Filling System has the ability to double stack filled bulk bags. This gives clients the option to for example, double stack bulk bags into a container.Accuracy
Depending upon the properties of the dry bulk product, ± 0.5kg is typically achieved.Bagging Rate
Depending upon the product being handled, up to 60tph is easily achieved using one line (60 x 1 tonne bags) and 20tph when Double Stacking 500kg bags. Contact us for faster rates.Features
Dust tight Bag Clamp Trade Approved Platform Scale (Overhead) Reversible Conveyors- To drive certified calibration weights into the Filling Station for calibration. Also used for double stacking.
- Easy function selection
- Manual / automatic selection
- Set bag length
- Set bag capacity (automatically downloaded to Controller)
- Turn Consolidation On or Off
- Password protect actions
- View PLC Inputs and Outputs
- View Alarms
- Automatic Bag Release
- Select manual hook release
- Consolidation at early stages of filling, prior to filling completion or €œPack Down€ option for difficult products
- Infinitely Adjustable
- Different sized bags easily accommodated with an automatic €œRaise and Lower€ feature
- Individual brakes on each drive shaft
- Individual photo-electric eyes on each drive motor
- Automatic levelling mechanism
- Automatic frame unbalance detection
- Air pressure detection
- “U” shaped platform provides easy access for a single operator.
- Can be supplied in modular format to suit plant layout.
Options
Double Stacking Bulk Bags Pallet Dispenser- Handles different pallets with only a touch of a button e.g. CHEP, Export, Loscam
- Pallet Guides straighten pallets arriving at the Filling Station
- Automatic Pallet Re-Stacking
- Enables a cardboard sheet to be applied to pallet prior to Bulk Bag placement
- Densifies product in the bulk bag to maximize bag fill volumes and stabilise the shape of the filled bag
- Safety feature which pauses Raise/Lower operation if beam is interrupted.
Construction
The Bulk Bag Filling System comes standard as Epoxy Coated Mild Steel construction with Stainless Steel 304 contact parts. Other finishes are available upon request.Please complete the enquiry form below for specific information and advice on Automated Bulk Bag Filling Systems.
Fields marked with a '*' are mandatory and must be filled.